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Design and realization of the pull strength measuring device for SMD
Valíček, Jan ; Klíma, Martin (referee) ; Otáhal, Alexandr (advisor)
This thesis deals with the design and implementation of a device for measuring pull strength by surface mounted devices (SMD). It analyzes the theory of pull strength testing of solder joints with emphasis on standard IEC 62137-1-3 and describes the selection of components utilized to create mechanical construction and electrical parts. These electronic parts made or innovated in this work were control system based on microcontroler Atmega164P, power circuit for stepper motor and communication of measure equipment TEST 321 with PC. The whole design is complemented by simulation of mechanical stress to the critical components using ANSYS. The conclusion summarizes the most important parameters of this equipment.
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Test Equipment for Solder Joint Strength Measuring
Čechák, Ondřej ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
This master thesis introduces the problematics of the tensile strength of soldered joints and the correlative mathematical formulas and the use of mentioned problematics in the technology of die shear/pull machines designed for the solder joint tensile strength measurement. It explains the importance and reasons for the use of this technology. The emphasis is then laid on the design and construction innovations of the current laboratory manual shear/pull measuring machine, its semi-automation and the possibility of utilizing the innovated system in a laboratory class of a subject on FEEC BUT.
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Modern Assembly for Microelectronic and Electronic Modules
Janík, Pavel ; Švecová, Olga (referee) ; Šandera, Josef (advisor)
Project is focused on describe modern assembly of microelectronic and electronic modules in electronic devices. Sense of the project is analyse reliability and inadequacies electronic devices assembled by modern technogies. Inadequacies modern technologies are impulse for design, implementation and testing new our way of assembly microelectronic modules. Main kind of materials which are used in this project are ceramics Al2O3 and printed circuit board FR4.
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Reliability of Lead-free Solders and the Selected Methods to Estimate its Lifetime
Švecová, Olga ; Kolařík, Vladimír (referee) ; Urbánek,, Jan (referee) ; Šandera, Josef (advisor)
The doctoral thesis is focused on reliability of lead-free solder SAC 305. Knowledge in the field of fatigue models used in determining the lifetime of solder joints are observed in this thesis. Also such methods of predicting reliability as numerically-analytical methods or reliability experimental tests are mentioned. Practical results of reliability measurement are presented. Experimental data served as the foundation for determining empirical coefficients for the fatigue model based on deformation induced by creep of the solder, which was implemented in the ANSYS environment. Results from different methods were compared and conclusions discussing the suitability of the presented prediction methods are formulated.
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Solder Joint Conductivity - Influence of Solder Volume and Isothermal Aging
Mach, Ladislav ; Schnederle, Petr (referee) ; Starý, Jiří (advisor)
The master thesis analyses electrical conductivity of lead-free solder joints. The test method design for monitoring the electrical conductivity of the soldered joint is described in the practical part. Simulated BGA package with four pin (BGA4) is used for experiments. Tested PCBs are subjected to isothermal aging and current load. During isothermal aging is measured electrical conductivity and optical microscope is used for intermetallic layer (IMC) growth observation. Two types of surface finish (OSP and ENIG) are used for tests and three diameters of solder terminal balls (solder alloy SAC405). The influence of the ratio area connection / solder volume (ratio S / V) on lead-free solder joints conductivity was evaluated.
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Laser diode soldering
Straka, Michal ; Holík, Milan (referee) ; Stejskal, Petr (advisor)
This work deals with the laser diode soldering. The theoretical part summarizes general and acquired findings about soldering technology and materials that occur in this process. It also describes factors that affect the reliability of solder joints. It is closely focused to the shaping of the solder joint and structure of intermetallic layer. The practical part of this work is focused on the design of equipment for laser diode soldering and subsequent shaping of the samples. The quality of soldered joint is compared against the quality of joint created using re-flow technology - remelting in in-line smelter. The structure and thickness of the intermetallic layer, the number and shape of the voids in the solder joints are compared.
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Analysis of Defects on PCB Using Modern Optical Method
Vala, Martin ; Řezníček, Michal (referee) ; Řihák, Pavel (advisor)
This diploma thesis is focused on detecting of defects on BGA (Ball Grid Array) components using of X-ray. Defects are formed during reflow BGA components during assembly, but also later due to mechanical and thermal stress. Therefore, there is an overview of defects and methods of diagnosis of BGA packages eg .: modern X-ray defect detection or micro sections. There is disclosed a device NORDSON DAGE XD7600NT its operation and setup. The device enables advanced methods of scanning called X-plane. For creating 3D models used reconstructive software called CERA, which uses raw data from the method of X-Plane.
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X-ray Defectoscopy
Velím, Michael ; Ondřej, Šimeček (referee) ; Starý, Jiří (advisor)
This diploma thesis deals with a defect detection with X-rays in the manufacturing procedure in the electrotechnical field. The work summarises the knowledge about technical possibilities of an X-ray device Cougar of YXlon company. Part of the work is focusing on scanning in 2D, 3D visualization and automatic analysis. The thesis describes inspection methods of a connector connection, the quality of a soldered joint and an encapsulated product.
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Termomechanical reliability soldered connections in electronic
Novotný, Václav ; Psota, Boleslav (referee) ; Šandera, Josef (advisor)
The diploma thesis deals with the sphere of solder joints reliability. The narrower focus is use of lead-free solder alloy SAC305 in the production process and parameters of its reliability. The text describes the main factors, which have the influence on the reliability of solder joints under conditions of thermal cycling. These factors also relate with choice of substrates and technological processes of preparation, which are characterized and described. Another part is devoted to estimating the reliability of soldered connections and are listed the fatigue model to estimate reliability. These fatigue models are categorized based on different physical mechanisms that operate in the soldered joints during operation. Based on the comparison of different models is selected the most appropriate model and in conjunction with simulation in ANSYS is estimated reliability. For this purpose is selected soldered connection of the FR-4 substrate and ceramic substrate via SMD component. They are manufactured test kits and subjected to conditions of temperature cycling. Results obtained from experimental measurements are compared with results obtained by simulation and calculation.
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